Different Types of Bricks & Blocks Used in Construction and Their Impact on Economical Structural Design

1. Burnt Clay Bricks (Traditional Red Bricks)

Description

Made by burning clay in a kiln, a basic part of different types of bricks used in India.
Commonly used in load-bearing and non-load-bearing walls among many types of bricks available today.

AdvantagesDisadvantages
High compressive strength (3.5–10 MPa)High self-weight
Good durabilityQuality varies
Works efficiently with construction brick typesEnvironmentally less friendly (kiln burning)

Impact on Structural Design

Increases dead load, leading to:

  • Higher foundation size
  • Bigger columns & beams
  • Less economical in high-rise buildings using types of blocks

2. Fly Ash Bricks

Description

Manufactured using fly ash, cement, sand, and water.
Uniform shape and quality similar to other different types of bricks on the market.

AdvantagesDisadvantages
High strength (7.5–12 MPa)Needs curing
Low water absorptionBrittle compared to clay bricks
Environment-friendly option in construction brick types

Impact on Structural Design

  • Slightly lighter than red bricks → reduced dead load
  • Better dimensional accuracy → less plaster thickness

Moderately economical for types of blocks

3. AAC Blocks (Autoclaved Aerated Concrete Blocks)

Description

Lightweight, precast foam concrete blocks — one of the most popular types of blocks today.

AdvantagesDisadvantages
Very lightweight (1/3 of a red brick)Lower compressive strength (3–4 MPa)
Thermal & sound insulationRequires special masonry skills
Faster constructionNeeds external protection from moisture
Large sizes reduce mortar usage in lightweight concrete blocks

Impact on Structural Design

  • Significantly reduces dead load → smaller columns, beams, and footings
  • Ideal for economical high-rise building design. Saves 20–25% concrete & steel due to weight reduction — best among construction brick types

4. CLC Blocks (Cellular Lightweight Concrete)

Description

Foam-based lightweight concrete blocks (non-autoclaved), considered among modern types of blocks.

AdvantagesDisadvantages
LightweightLower strength
Good insulationDimensional inaccuracy
Cheaper than AACSlower production

Impact on Structural Design

  • Reduced dead load (less than AAC)
  • Good for low to medium-rise structures
  • Moderate structural savings with these construction brick types

5. Concrete Solid & Hollow Blocks

Hollow Blocks

Used widely in external/internal walls
Strength = 3.5–7 MPa

Solid Blocks

Used where a higher load capacity is required

AdvantagesDisadvantages
Faster constructionHeavier than AAC / CLC
Good sound insulationNeeds a skilled mason for alignment
High durability

Impact on Structural Design

  • Hollow blocks → reduce dead load by 20–30% compared to red bricks
  • Solid blocks → comparable to red bricks

Moderately economical structural design among construction brick types

6. Stabilised Mud Blocks / Compressed Earth Blocks

Description

Made from soil, sand, cement/lime using a manual or mechanical press — eco-friendly types of bricks.

AdvantagesDisadvantages
Very eco-friendlyQuality depends on the soil mix
Good thermal performanceNot suitable for high-rise structures
Cost-effective

Impact on Structural Design

  • Lower dead load reduces member sizes
  • More economical for G+1, G+2 structures
  • Not suitable for multistorey structural savings, but good as lightweight blocks

7. Porotherm Clay Hollow Blocks

Description

Hollow terracotta blocks by Wienerberger, etc.
A premium option among modern types of bricks.

AdvantagesDisadvantages
LightweightExpensive
Excellent thermal insulationRequires skilled labour
Sound-proof
Fast construction

Impact on Structural Design

  • Very low dead load → similar or better than AAC

Ideal for tall buildings

  • Structural cost savings 20–30% — superior among lightweight blocks

COMPARISON OF DEAD LOAD (Approx.)

MaterialDensityRelative Load
Red Brick Masonry~1800 kg/m³Highest
Solid Concrete Block~1600–1800 kg/m³High
Hollow Concrete Block~1200–1500 kg/m³Medium
Fly Ash Brick~1400–1600 kg/m³Medium
Porotherm Block~650–800 kg/m³Low
AAC Block~550–750 kg/m³Lowest
CLC Block~600–800 kg/m³Low


Structural Cost Impact Summary

1. Dead Load Reduction

AAC / Porotherm reduce wall weight by 60–70%
Leads to:

  • Smaller beams
  • Smaller columns
  • Smaller raft/footings
  • Reduced reinforcement steel

2. Construction Speed & Cost

Larger block sizes → less mortar, faster work
Reduces labour costs in all construction brick types

3. Suitable Applications

MaterialBest Use
Red BrickSmall buildings, traditional projects
Fly AshEconomical urban projects
AACHigh-rise, commercial, large housing
CLCLow-rise economical housing
Concrete BlocksBasements, partitions, robustness required
PorothermPremium residential/commercial high-rise
Mud BlocksEco-friendly, low-rise buildings

Final Recommendation for Economical Structural Design

For high-rise and cost-efficient construction, use:

  • AAC Blocks or Porotherm Blocks

For low to mid-rise, use:

  • Fly ash bricks / Hollow concrete blocks

These give the maximum structural savings while maintaining performance across all different types of bricks used today.

Explore more: If planning to build your dream home?
Check out Eternal Foundations—a helpful guide to building a strong, safe home that lasts for generations.📩 For a free e-book, email me at kapil.chawla@tesproconsultants.com

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